Pigment Performance in the Plastic Industry

Worldwide, the plastic industry relies heavily on pigments and their various functions. Pigment formulations evolve with experiments and testing brings out unique characteristics, thus making its performance critical. Manufacturers depend a lot on its outcome to cater to this sector. Pigment uses are no longer restricted to colours or getting the right shade. Now there is an additional burden of sustainability and various compliances. Furthermore, they have to be adaptable to different industrial processes.

The availability of masterbatch (coloring agent) is an essential component for polymer materials. Recent reports reveal that Asia offers the highest growth of pigments for several applications in the plastic industry, especially for packaging products. Manufacturers who follow stringent industrial norms for formulation and processing are preferred. They also conform to packaging materials and safety for plastic toys. The ability to innovate and improve customer solutions strengthens their quality assurance.

7 types of masterbatches for plastic industry

Pigment performance for plastics
Over a period of time, we understand that plastic is difficult to degrade when it is thrown out. Due to this reason the current generation of manufacturers creates pigments which enhance the degradation and support the environment. The focus of the performing pigment relies on several properties. They are preferred in comparison to dyes due to water and oil solubility. The superfastness qualities additionally make them very useful in the plastic industry.

Following are the pigment properties critical to the plastic industry for masterbatches production.

  1. Behavior under artificial lighting and sunlight is important. When plastic is exposed to strong light how will it perform? This determines the product’s usefulness to the customer. If the pigment is resistant to weather and extreme light it is protective and acceptable. The manufacturer makes a stable formulation which is critical for the final product.
  2. If the product is being used indoors, artificial light also puts a strain on the properties of its performance. Lightness is yet another measure to control for various functions inside the premises.
  3. Crystallization matters for wrapping and nucleation. When organic pigments are used they affect the cooling process which is done for injection molding.
  4. The transparency of a pigment is created by reducing the particles. The surrounding layers achieve this process to ensure there is no crystal growth. This is effective in the printing industry for dispersion on various materials.

Complete range of pigment formulations

Asian manufacturers are in demand as they have a complete suite of formulations for the Masterbatches creation. It includes organic pigments, Phthalocyanine pigments, dues and optical brightness which are specifically required by the plastic industry. Adherence to manufacturing processes include compliance towards regulatory standards designed by the plastic industry for product safety. Pigment makers with a global presence can be approached for customized solutions for colorant pigments required for PVC, HDPE/LDPE/PP, Fibre.

The applications of masterbatches are distinctive and those with resistance to chemicals & solvents and increased light fastness will always be in demand for various functions.

Analytical applications of pH indicator by dye manufacturers

Testing via pH indicators is a critical process done by dye manufacturers for their clients.
Since it has targeted analytical applications it has to be monitored as dyes are very
sensitive to pH alterations. Colorants can have a marked change if testing is faulty and it
does not meet the client’s specific purpose. Compatible pH ranges affect the processes for
the creation of all product lines. That is why pH indicators have a large role play in this
industry.

To understand how dyes will be impacted, this testing procedure needs to be
implemented methodically at the manufacturer’s laboratory.

What do pH indicators do?

The indicator can work as a halochromic chemical compound. It is blended with
a solution in small measures to get the ideal pH range. Various indicators reveal the color
and change its physical properties. For example, methyl orange is used as a pH indicator
which is useful for dyeing and printing textiles sectors. It can be developed according to the
industry standards by optimal testing procedures. The halochromic materials for textiles

have diverse end-use applications. The help of pH sensors, adds to the economic
dyeing process with limitations. Fast colors are always preferred by customers who use
fabrics for many purposes. Hence, the pH sensitivity and its color-changing characteristics are
important for different materials. There is always a performance gap between lab testing
and the actual dyeing process as fibre interactions fluctuate. Hence, manufacturers develop pH
sensors with indicator dyes. It is used in the traditional dyeing process. The pH solution has
to be compatible with the solution for dissolving dyes. That is why some dyes are always used
with caution. They cause problems and only technical experts can identify the areas
being affected. They offer trusted solutions for proper testing with the right instruments.

What does testing involve?

When testing is done for end-uses of the pH indicator analysis, it is measured for color
fastness for:

 Laundering
 Light
 Unfinished & Finished dye pH responses
 Determination of the response time
 Water and oil repellency

Why analysis of pH sensitivity is significant?

The sensors are indicative of the safety level or the harm they can have on the skin after
prolonged use. Hence, the industry needs to be more sensitive not only towards
the environment but also to human skin. Textile fabrication processes need advanced
solutions to tackle sensitivity. Thus indicator functions are important and integral in the
finished products.

pH indicator dyes other applications

While it cannot be argued that pH indicator dyes are prominent for fabrics and dyeing
processes. As biological stain dyes, they reveal structures in medicine to study polymer
foundations. Metal ions are detected by testing methods.

They are also used for:
 Water Treatment
 Product Sanitization
 Analysis in laboratories

The usage indicates if there is any other foreign substance which is visible when the color
changes.

Some of the leading pH indicators and biological dyes are:
 Eosin
 Acid Red 92
 Fluorescein
 Methyl Orange
 Titan yellow
 Basic Brown

These applications are prominent in the dyeing and printing textile sectors. Indian
manufacturers offer a wide range of tamper-proof finishes to cater to global demands annually.

An Introductory Guide to Inorganic Chemical Pigments

Inorganic pigments or chrome pigments as they are also known are produced with the use of inorganic, heavy chemicals, which is how the pigments get their name. There are several industries that make extensive use of the inorganic range of pigments such as the paints, inks and plastic industries. Since the pigments are inorganic and made with the use of heavy metals, the uses of the pigments are mainly in areas such as for road marking paints, exterior paints for buildings and structures or for master batches of plastic grains. Interestingly, the master batch makers of plastic grains have the highest demand for quality oriented and globally trusted manufacturers of inorganic pigments in India as well as in other countries across the globe.

There are several products such as lemon or middle chrome in the range of inorganic pigments which are extremely high in demand in the paint industry. Particularly, the paint that is used for road marking, makes use of products such as lemon or middle chrome from among the products included in the inorganic pigment range. One major reason for the great demand of inorganic pigments in the road marking paint is due to the fact that the pigment is cost effective and proves to be a viable alternative as compared to the other costlier options available. Most road marking paint manufacturers opt for lemon chrome or middle chrome pigments from manufacturers that have the backing of experience and work in a quality and service oriented manner.

Inorganic pigments also include the anti-corrosive category of pigments which are used in the coating of pipes that need to be protected from corrosion. The pigments manufactured using zinc chromate, zinc tetroxy chromate or zinc phosphate are greatly in demand for use in pipes that have to transport gases, liquids and semi-solids. The pigment type helps in keeping the pipe surfaces free of corrosion and in turn, helps in keeping the functionality of the pipes optimal even after prolonged use. It is important that the most trusted and reliable inorganic pigments are used for the anti-corrosive coating, which is why it helps to obtain the pigments from certified and experienced manufacturers only. The product that is most commonly and popularly used for the anti-corrosive coating solution is scarlet chrome, which gives the red appearance to the finished product and which is commonly seen on most pipes used for purposes such as in the creation of fire safety systems.

Inorganic pigments also find extensive use for painting the exteriors of buildings and other structures. Most buildings are coated with paints made using inorganic pigments because of the excellent light fastness that the pigments offer. The pigments are able to stand strong in the face of heat, light, wind and rain, which makes it an ideal choice for long lasting exterior paint used in construction projects. No matter, what the use of the inorganic pigment is, it is important that it is procured from the most trusted and internationally acclaimed manufacturer to be able to attain the most desired results.

The Ambit Of Azo-Pigments

Motivity of Pigments and dyes majorly lies in their high performance and the demand in the market.

Paint and coatings sales are projected to accelerate as a result of rapid urbanization and faster construction expenditures. As a result, significant avenues for organic pigments market expansion will emerge.

Organic pigments are carbon molecules that have been created deliberately and are used to colour substances. In contrast to inorganic pigments, which generate solid hues, organic pigments yield transparent colours.

These pigments are more eco-sustainable than inorganic pigments and produce vibrant colours, especially in printing inks.

According to the latest industry analysis, the market for organic pigments is expected to expand at a CAGR of 5% between 2021 and 2031.

Organic pigments’ propensity to provide vibrant colour richness has led to their widespread use in a variety of sectors. The market will continue to rise steadily, owing to the rising demand for ornamental paints from the building and construction industry.

Wherein Azo pigments are expected to pool in around 3.9% revenue share of the global colour pigments market.

Azo pigments account for most of the organic red, orange, and yellow tints.

The market is observing a consistently thriving demand for the Red coloured Azo pigments as the data reads a Year-on-Year (YoY) growth of 3.4% in 2021 to a total of 100,437 tons of red-coloured Azo pigments.

Colour palette of Red Azo pigments at Alliance Organics LLP.

The factors on which the market witnesses a surging clamour of Azo pigments are primarily listed;

  • Efficiency
  • Eco-Supportive
  • Application in Consumer-industries

Organic pigments’ obscurity and resilience will enhance their areas of applications in the plastics industry, boosting sales prospects. Azo pigments, of extensive variety, were indeed acquiring a great deal of traction.

Key points from the Market Analysis:

Global organic pigments market to top US$ 6 Bn by 2031. Azo pigments are expected to reach around US$ 2.5 Bn by 2031. Phthalocyanine pigments are anticipated to value above 4% CAGR over the next decade.

Over the projection timeframe of 2021-2031, the European industry is poised to increase at a rate of 3%.

By 2031, the US market is expected to grow at a CAGR of 4%.

  • Asia – Pacific region is the most profitable region, accounting for more than 50%revenue by 2031.
  • South America’s market is estimated to grow at a rate of more than 4.5 percent per year over the next decade
  • Over the projected period, rising demand for paints and varnishes is likely to fuel the need for azo pigments.

Demand for azo pigments is predicted to rise as a result of new rules governing the use and manufacturing of traditional pigments.

To some extent, the high cost of azo pigments is impeding the overall market growth.

The Increasing Viability Of Chrome Pigments

Organic and inorganic colour pigments are the two primary categories of colour pigments. Iron oxide, cadmium-based pigments, chrome pigments, and a variety of other sources are used to divide the market for inorganic colour pigments.

Chrome pigments are manufactured primarily from lead compounds and have a myriad of qualities including,

Strong colour fastness Dispersibility, Higher proportion, and Non-reactivity, Making them ideal for paints and coatings, polymers, vulcanised, detergents and soaps, porcelain, and polishes.

North America and other developed regions controlled the market for chrome pigments at first, but this is changing due to increased environmental rules regarding inorganic pigments.

The preparation of chrome pigments necessitates a vast number of minerals. They are made industrially by precipitating lead salts with chromate or bi-chromate solution; nevertheless, dangerous heavy metals like lead are acquired as waste or by-products.

Chrome pigments are useful for applications such as paints and coatings due to their features such as great colour strength.

In recent years, the global demand for paints and coatings in architectural paints and corrosion paints has risen. Rapid urbanisation and other infrastructure upgrades are to blame for this growing tendency. As a result, it would aid the growth of the chrome pigment industry in emerging economies. Because of their colour fastness and durability, chrome pigments are used in printing inks, polymers.

Light yellow chrome pigment, medium chrome pigment, primrose chrome pigment, lemon chrome pigment, and scarlet chrome pigment are the product segments that make up the chrome pigment market. Lemon chrome pigment, which is greenish yellow in hue and has around 20% to 40% sulphate, is used in a variety of industries, but mostly as a painting reagent. Lemon chrome pigment is good for coatings and PVC leather because of its excellent weather resistance.

Scarlet chrome pigment is made from lead chromate that includes just trace amounts of sulphate. It can be found in printing inks and paints.

The monoclinic structure of middle chromium pigment gives it a reddish-yellow colour. It’s often used in coatings and PVC leather because of its weather resilience.

Primrose chrome is a pale yellow pigment. It contains between 44 and 55 percent lead sulphate, and its primary applications are paints and inks.

Chrome pigments have qualities that make them useful in a variety of applications.

Because of the low cost of chrome pigments and the lack of rigorous environmental rules in the region, chrome pigments are likely to have a constant or rising trend in Asian countries.

Alliance Organics LLP is a leading manufacturer of Inorganic Pigments in India. Our major products are Lemon Chrome, Middle Chrome, and Scarlet Chrome for application in the Paint industry, Ink industry and Plastic industry.

Influence Of Fluorescence In The Pigments Industry

’The boundless dazzle of brilliant candescence charms the eye-sight three times earlier than the prosaic gleamy ones The world of hues is sombre without the glam of fascinating fluorescent pigments.’’
Fluorescent colours are ubiquitous and you’ll see them at least every other day in your usual life. But what is fluorescent colour, and what distinguishes it from most colours?

In the daylight with a bright sunny side of the sun up, it is very common for the eyes to get arrested in the vivid fluorescent-coloured shoes, wires, polymers and so many things as such. With the mere presence of UV light, the fluorescent powder glows and emits the awe-striking imagery of eye-catching colours.

Fluorescent pigments are compounds that can be induced by light to yield brighter and more vibrant colours than typical pigments. When compared to traditional colours, fluorescent colours utilise a greater proportion of the visible spectrum as well as shorter wavelengths (The prosaic VIBGYOR colours). Fluorescents absorb and transform light energy of the long wavelength, as well as wavelengths of UVB radiation and other colours lower in the visible range.

Fluorescent colours can rebound anywhere between 200 percent to 300 percent of a colour existing in the wavelength, whilst bright ordinary colours can only reflect 90 percent of a tint present in the spectrum.

This makes them ideal applicants for safety-related equipment and attention-getting stickers, but they’re also easy to identify in more emotive domains of art, fashion, and even homes, connoting everything from danger to deviance to joviality and ecstasy.

Your eyes perceive fluorescent colours more intensely as if they’re “glistening” in front of you as a consequence of this combination. Ultraviolet (UV) light is the enhanced brilliance you see. This validates the eye-catching nature of Fluorescent colours.

Alliance Organics LLP is one of the top manufacturers of Fluorescent Dyes for plastic applications in India. Our range of fluorescent dyes is inclusive of both warm and cool tints, specifically from brighter yellow to soothing blues. The Fluorescent Dyes we manufacture are heat resistant and the colourants are available in powder form also. Hence we are preferred suppliers of fluorescent dyes to plastic industries and our dye major applications are SAN, PET, ABS, PLA, Acrylic, Polycarbonates, Polystyrenes, Nylon Polyamides and other Polymers & Resins. We are leading pigment manufacturers in India aiming at stimulating brand identity and exposure to set ourselves apart from our competitors.

Elevating Demands Of High-Performance Pigments

High-performance pigments are pigments with low toxicity and poor permeability, as well as outstanding permanence, high colour fastness, and dissolution rate in a variety of adhesives.

High-performance pigments are used in coatings for vehicles, trains, ships and aircraft. The emergence of next-generation automotive and the global progression of transportation networks give High-Performance Pigments a widespread impact amid the volatility in the automotive industry.

Global demand for clean, vibrant colours with high resistance properties for a broad array of applications continues to drive the market for high-performance pigments.

Efficiency in performance, application resilience and good return economics for all stakeholders are the three key aspects of an HPP. HPPs are pigments that have very good to excellent durability features. Light, heat, humidity, organic solvents, water, and detergents are all resistant to them.”

The “three E’s that highlight high-performance pigments:

  • Efficacy (technical performance),
  • Economy (consumer advantages), and
  • Environment (ecological and toxicological safety),
    are all factors to consider.

Effectiveness is the most prominent of the E’s outlined above. An effective high-performance pigment might be many different things regardless of the industry.

For instance –, in the automotive market, a high-efficiency pigment is required to resist severe weather -where pigments have had to cope with high UV levels and being covered in snow – while still supplying the high-quality finish intended on a vehicle.

Something like this may be said for the plastics industry. When making plastics that will be exposed to the weather, such as PVC pipes, frame panes, vinyl flooring, and drains, high-performance pigments are required. HPPs guarantee that the colour of these items is uniform over huge volumes and that they can withstand harsh (and therefore flexibility in plastics).

In terms of value, the global High-Performance Pigments Market is estimated to grow at a 4.6 percent annual pace from USD 5.14 billion in 2019 to USD 7.40 billion by 2027.

Increasing demand for automotive coatings is thought to be a key factor in boosting growth. Exceptional features such as searing heat and light endurance, extended working life, and higher efficiency differentiate high-performance pigments, making them desirable for a variety of applications in a variety of industries.

The table below represents the specific details of the market trend of HPPs.

DimensionsDescriptions
Reference year of Projection2019
Timeframe of predictions2020-2027
Trade ExtentRevenue in USD Mn
Marked regionsNorth America, Europe, Asia Pacific, South America, Middle East and Africa

Coatings were the largest global segment in 2019, accounting for almost half of global demand. Under the adhesives section, an automotive coating is a vital application, followed by various industrial applications and ornamental coatings. Plastic is likely to grow rapidly during the forecasted period. Despite this, due to reasons such as fast automation in both industrialized and developing nations, ink applications are expected to grow slowly.

Alliance Organics LLP is dedicated to ensuring 100% client satisfaction in terms of product quality, performance, timely delivery, and pricing. All of their products are developed from high-quality raw materials and adhere to industry norms and regulations. These products have been perfectly honed as a result of our years of creating and manufacturing high-quality products.

11 Efficiency Test To Run On The Leather Dyestuffs

Leather dye is a blend of chemicals and dyes used to colour leather.

Spirit or alcohol-based dyes are commonly used in leather dyeing because the alcohol immediately permeates into soaked leather. Lacquer compositions are similar to leather colouring formulations.

A dye or pigment, a protein isolate or nitrocellulose resin, and a solvent are all incorporated.

The sorts of dyestuff utilised by the leather industry fluctuate based on the product spectrum required as well as the trend world’s mandates. Each tannery is known to use between 50 and 100 different types of dyestuffs.

The fat-soluble components of traditional leather dyes are released from their chemical linkages when subjected to elevated heat. These components are now migrating higher into the strata whose function is to give the leather surface a flawless finish. This results in a noticeable shift in colour and sharpness. So as humidity rises, non-permanent colours that are water-soluble and have a low molecular weight are more prone to be washed off. Along with bleeding and discolouration, there are other issues to consider. There’s also the possibility that dye components that migrate will scrape into other substances like plastics or fabrics.

The creation and production of high-fastness dyes have reached the pinnacle of leather dyeing technology. For the production of leather goods, businesses now have access to high-quality leather.

Alliance Organics LLP is the leading manufacturer of high-quality leather dyes, which are known for their extremely efficient colouring and long-lasting effects. The given product is made using high-quality ingredients and contemporary technology, and it gives a high level of effectiveness. This high-quality product, which we offer in the market at a very low price, is in high demand.

Showcases:

  • Effective performance that lasts a longer
  • Build up using High-quality ingredients
  • Highly – efficient

Assessment guidelines for testing the colour fastness of dyed leather

The following are some of the tests used to determine the colour fastness of coloured leather.

  • Colour Fastness towards dispersion into plasticized Poly Vinyl Chloride.
  • Colour fastness in the ability to light a typical Xenon bulb.
  • Resilience to mild washing.
  • Colour fastness to competence to wash clothes in a machine.
  • Colour fastness in the case of sweating.
  • Fastness to friction test.
  • Colour fastness in a moistened condition.
  • Efficiency in terms of water seeping
  • To determine colour change and staining, use the greyscale test.
  • Dissolving potential of Power dyes.
  • Dye permanence in the presence of – Acid, Alkali and Hard water.

ALLIANCE ORGANICS LLP is a major supplier of Acid Dyestuffs in the Leather Industry.

Acid Black 210, Acid Black 234, and Acid Black 194 are their strong and effective products.

Besides Acid Blacks, they also produce potent tones in Acid Browns.

Analysis Of The Dyes And Pigments Market Of India

The dyes and pigments market was valued at approximately USD 33030 million in 2020, and it is estimated to grow at a CAGR of more than 4% during the forecast period (2021-2026).

COVID-19 had critical repercussions on the market. As a result of the pandemic simulation, several countries went into lockdown, causing outages and shutdowns. This had a major implication for a variety of industries, including paints and coatings, textiles, and others. However, conditions are intended to elevate in 2020, reclaiming the market’s growth trajectory studied during the forecast period.

  • Rising costs from Asia-Pacific paints and coatings industries, as well as rising demand from the textile industry, are anticipated to propel the market in the medium term.
  • On the other hand, the detrimental effect of the COVID-19 pandemic on the market, as well as environmental considerations about the use of dyes and pigments, are impeding market growth.
  • The Asia-Pacific region is expected to drive the global market, with countries such as China and India consuming the most.

Trends in the Market

  • Dncreasing Paints and Coatings Demand. Paints and coatings have the largest market share and are expected to be the largest and fastest-growing end-user industry.
  • Decorative and architectural coatings use most pigments in their manufacturing. As a result, rising construction and infrastructure activities in Asia-Pacific are cruising the dye and pigment market.
  • Furthermore, Public-Private Partnership (PPP) projects in the domestic construction sector have been increasing.
  • In India, the shrewd urban objective is a major government project that will establish more than 100 smart cities across the country in order to attain urban sprawl. The smart cities mission has been allocated INR 6,450 crore in the 2021-22 budget, up from INR 3,400 crore in the revised estimates for 2020-21.
  • In Germany, rising migration has boosted the country’s prevailing demand for new residential construction. Around 3.6 million migrants are set to reach Germany by the end of 2020-2021, necessitating the construction of at least 350,000 new dwellings per year.
  • Until 2019, the paints and coatings industry had been constantly developing. Regrettably, due to the pandemic situation, there has been a drop in the manufacturing of paints and coatings in 2020 as a result of the global construction industry stagnation. However, the situation is believed to have improved in 2021, stabilising the market’s pace of growth.

“During the forecast period, all of the pertinent parameters are anticipated to propel the market.”